Manufacturing

Manufacturing

DEVELOPMENT

The starting point of everything we make. We take pride in offering comprehensive in-house development facilities. Our integrated approach ensures full control over the development process, from design to final production of the tolling, guaranteeing high-quality, reliable products. 

UNIGRAPHICS

NX 10 3D Model Software by SIEMENS for modelling

AUTOCAST X1

Casting Simulation Software for better results

WORKNC CAM

An efficient CAM Software to create CNC code

VMC Cutting

Vertical Milling Centre Pattern tooling cutting on VMC

ROMER 3D Scanner

For contactless inspection & reverse engineering.

PATTERN & CORE BOX

Metallic Patterns for accuracy & repeatability.

SIMULATION AUTOCAST

CAM PROGRAMMING WORK NC

UNIGRAPHIC 3D MODEL SOFTWARE

BFW MAKE VMC CUTTING (1200X600)

COSMOS CVM 800 VMC CUTTING (1000X500)

CNC ROUTER (2500X1500)

SIMSCAN 3D SCANNER

GOM 3D INSPECTION

PRODUCTION

INDUCTOTHERM
250 kW medium frequency INDUCTOTHERM make IGBT technology induction furnaces with 2 qty single piece upto 325 kgs.
Co₂ SAND BATCH MIXER
Automized Co₂ sand batch mixers for better quality moulding sand with reclamation plant for effective use of burnt sand.
MOULD OVEN
Core & Mould oven for removal of moisture
SHOT BLASTING MACHINE
Shot blasting & full fledge grinding shop.
PAINT BOOTH
Paint booth with automatic conveyor system
  • 25 CFM & 72 CFM Screw air compressor
  • 25 Tons sand hoppers for storage of fresh and reclaimed sand
  • Shell cores to make complex parts with thin sections and excellent surface finish
  • Compaction table for easy moulding with roller conveyors
  • Medium frequency INDUCTOTHERM make IGBT technology induction furnace's producing single piece up to 200 Kg
  • SPECTROMAX-German Spectrometer for accurate analysis of alloy chemistry producing quality metal
  • METALSOFT-Microscope and Image Analysis Software
  • Core & Mould oven for removal of moisture
  • 125 CFM & 72 CFM Screw air compressor
  • Inspection room with all dimensional inspection instruments
  • 25 Ton sand hoppers for storage of fresh and reclaimed sand
  • Automized Co2 sand batch mixers for better quality
    moulding sand with reclamation plant for effective use of burnt sand
  • Shell cores to make complex parts with thin sections and excellent surface finish
  • Paint booth with automatic conveyor system
  • Compaction table for easy moulding with roller conveyors
  • Shot blasting & full fledge grinding shop
  • Rockwell & Brinell hardness testing machine

HEAT TREATMENT

  • PLC controlled electric bogie type heat treatment furnaces (with digital graph recorder) - 3 no's
  • PLC controlled electric tempering furnace (with digital graph recorder) - 1 no
  • Oil quenching tank with uniform & controllable agitation
  • Water quenching tank 30,000 liters with submersible agitation system
  • Air quenching fans (Axial Flow) for effective quenching
  • PLC controlled electric bogie type heat treatment furnaces (with digital graph recorder) - 5 no's
  • PLC controlled electric tempering furnace (with digital graph recorder) - 1 no
  • Oil quenching tank with uniform & controllable agitation
  • Water quenching tank 30,000 liters with submersible agitation system
  • Air quenching fans (Axial Flow) for effective quenching
OIL QUENCHING
AIR QUENCHING
WATER QUENCHING

WEAR PERFORMANCE TEST

Quality testing in wear parts manufacturing is essential to ensure the parts meet the required durability, performance, and safety standards. These tests help assess the resistance to wear, impact, abrasion, and fatigue, which are critical for parts that operate in high-stress environments. Common methods of quality testing like chemical analysis, microstructure & hardness are conducted but to ensure that the wear parts manufactured will perform reliably, consistently in their intended applications and help reduce failures in the field we have dry sand abrasion test in our laboratory.

ABRASIVE WEAR RESISTANT TEST ASTM G65: DRY SAND RUBBER WHEEL TEST
The G65 Test helps to decide to rank the performance of different materials when exposed to a controlled, abrasive environment and also check the consistency of wear resistance manufactured.
The ASTM G65 test simulates sliding abrasion conditions under moderate pressure, using dry sand metered between a rubber wheel and a block coupon of the material being evaluated. The test allows comparison of wear-resistant materials by their volume loss in cubic millimetres, with materials of higher wear resistance showing lower volume loss.

BALL ON BLOCK IMPACT SPALLING WEAR TEST

The impact wear testing machine simulates the repeated impact conditions encountered in severe operations where breakage and spalling are problems. The apparatus provides data on materials that help in the design of alloys with improved resistance to deformation, spalling & breakage. 

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